Welcome to our aluminum cookware manufacturing journey! Discover how we produce durable, efficient aluminum cookware, from choosing top-tier materials to adding protective layers for optimal cooking performance. Our process embraces sustainability with eco-friendly practices. Enjoy exceptional and green cookware with us.
As production lead at China’s premier cookware factory, I’m excited to reveal our process. Our modern infrastructure, efficient tools, and expert staff ensure precision in cookware creation throughout each phase.
KÖBACH, as a leading aluminum cookware manufacturer, acknowledges the significance of meticulous production. Our advanced manufacturing process ensures high-quality, durable products, enhancing our clients’ market credibility. By solving concerns around durability and performance, we pave the way for our clients’ success and customer satisfaction.
Premium quality aluminum materials are carefully selected for their excellent heat conductivity, ensuring even heat distribution and optimal cooking performance across the entire cookware range.
The aluminum materials are heated to their melting point, transforming them into a liquid state. This process ensures the precise control of temperature and purity, which is critical for achieving the desired cookware characteristics.
The molten aluminum is poured into a high-pressure die casting machine, which forms the liquid metal into the desired cookware shape. This process ensures consistent wall thickness and dimensional accuracy for each piece.
Excess aluminum material around the edges of the cookware is removed using cutting tools, providing a clean and uniform finish. This step is essential for maintaining the precise design specifications and overall aesthetic appeal.
The cleaning process removes dust and contaminants from the surface of the cookware. The cookware is sprayed with water to remove loose debris, immersed in a cleaning solution to remove dirt and contaminants, rinsed with water, and dried with hot air blowers to ensure a clean and smooth surface.
The cookware edges are polished using specialized machinery to create a smooth and even finish. This process not only improves the cookware’s appearance but also ensures safety and comfort during use.
An additional layer is applied to the cookware bottom, providing compatibility with various stovetops, including induction. This process ensures optimal heat distribution and efficient cooking performance.
The inner and outer surfaces of the cookware are polished to achieve a smooth, glossy finish. This process enhances the cookware’s visual appeal and ensures easy cleaning and maintenance.
A special primer is applied to the cookware’s inner surface, preparing it for the subsequent coating application. This primer ensures that the coating adheres securely, providing a durable and long-lasting non-stick surface.
The desired coating, such as maifan stone or medical stone, is applied to the cookware’s interior surface. This non-stick coating enhances cooking performance, ensuring easy food release and minimal sticking.
The cookware is baked at high temperatures to cure and dry the applied coating, resulting in a durable and long-lasting non-stick surface that withstands the rigors of daily use.
A protective and decorative coating is applied to the cookware’s exterior, offering an attractive and stylish appearance while also providing resistance to scratches and other wear and tear.
The cookware bottom is machined to create a perfectly flat surface, ensuring optimal contact with the stovetop and efficient heat distribution for consistent cooking results.
Rigorous quality control measures are implemented at every stage of the manufacturing process, ensuring consistently high standards and exceptional cookware performance for the end user.
The finished cookware is carefully packed and prepared for shipping, ensuring that each piece arrives in perfect condition, ready for use in kitchens around the world.
At KÖBACH, we prioritize environmental stewardship in our production processes. Here are eight crucial ways we integrate eco-friendly practices to minimize our ecological footprint.
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